DyeMansion
3D Printing Post-Processing Systems
The Leader In 3D Printing Post-Processing
Utilizing Stratasys’ H350 3D Printer, DyeMansions’ print-to-product workflow combines industry-leading hardware with the broadest color palette available. Their solutions are Industry 4.0-ready and can be seamlessly incorporated into a variety of production processes.
- Decreases Cost Per Part
- Unmatched Quality
- Long-Term Viability
Powershot C
Powershot DUAL Performance
Powershot S
Powerfuse S
DM60
DyeMansion Workflow
Semi-gloss, scratch resistant, soft haptics aesthetics finish for hard plastics such as PA11 or PA12 and applications like eyeware and prosthetics.
Sealed, washable, injection-molding like functional finish for both flexible nad hard plastics such as PA11, PA12 or TPU and applications like pipes or insoles.
Cleaning
Coloring
Surfacing
Powershot C
The Powershot C is the industry standard for easy and effective part cleaning.
- Proprietary cleaning process with plastic blasting media
- Gentle and efficient powder removal
- Wider range of process parameters and precision adjustment than conventional cleaning processes
- Compatible with all common powder-bed technologies and improved depowdering of process challenging materials (e.g. TPU)
- Developed for the Print-to-Product Workflow: a residue-free cleaning process for brilliant colors
Boost Production Capacity
The Powershot C makes quick work of mid sized builds, cleaning them in about 10 minutes or less using DyeMansion's proprietary PolyShot Cleaning (PSC) process. The number of people and time spent on cleaning parts can be significantly reduced.
The fully automated part cleaner can replace the work of up to 4 manual blasting systems. The PolyShot C is compatible with Stratasys as well as all the other common powder-bed technologies
Precise Blasting Nozzels
The blasting cabinet's stainless steel rotary basket, variety of blasting nozzles, as well as an ionization device assures consistent results. Combine this with a soft, removable lining that protects the pieces from damage during the procedure.
Two blasting nozzles are positioned perpendicular to the revolving basket and the contained pieces at the same time. The cyclone is constantly cleaning the blasting media. This design ensures that the powder is removed efficiently.
Increased Process Control
The touchscreen and integrated control panel takes post-processing control to a whole new level. The Powershot C has an easy-to-use interface that allows for pre-run program prompts. Custom programs can be easily built and saved, allowing for fast application adaptations.
Everything can be quickly accessed and operated safely all from within the user-friendly design. The Powershot C continuous monitoring to ensure that the process is efficient and repeatable.
Powershot DUAL Performance
Next-generation blasting systems, designed specifically for the factory of the future and high-volume manufacturing using additive manufacturing.
- 2X Efficiency With 1.5 Part Volume
- Up To 20% Time Savings Per Cycle
- Save Up To 70% Of Blasting Media
- Reduce Workspace Footprint By 50%
- 325mm x 410mm x 800mm Effective Dimensions Of Multi-Belt
- Process 1,200 30m x 30m x 30m Cubes At Once
Remote Access
Decrease maintenance and troubleshooting times with increased system availability and uptime all on a secure and certified VPN connection.
Digital Shop Floor Integration
Industry 4.0 integrated shopfloor connectivity between ERP and MES with guaranteed traceability and OPC-UA standardized communication protocols.
Monitoring & Analysis
Closely track and optimize the performance and processes with standardized IIoT communication protocols like MQTT.
Powershot S
The Powershot S is the industry leader in blasting systems and high-quality 3D printed part finishing.
- Proprietary Plastic Beads Surfacing Process
- Most Efficient Surfacing Technology For End-Use Parts
- Non-Abrasive Surface Homogenization
- Ideal Process For DeepDye Coloring
- High Scratch Resistance And Ideal Haptics
Superior Productivity & Finishing
DyeMansion's PolyShot Surfacing (PSS) is non-abrasive and works flawlessly with hard plastics like PA12 and PA11 in any geometry. The special blast media specially designed for non-abrasive surface homogenization and leveling surfaces the peaks and lows of the part. This drastically improves the accuracy and quality of the finished part. The Powershot S does this cost-effectively with short 10-minute cycle durations and a mid-sized capacity that can handle most jobs.
Industry Standard For Haptics & Color Prep
PolyShot Surfacing is the most important factor when prepping 3D printed parts for coloring. The Powershot S produces a perfect semi-gloss appearance with excellent haptics. This process does more than finish parts, it is also a necessary step in preparation for DeepDye Coloring.
Numerous industries have utilized this process since 2016 becoming the new industry standard for scratch resistance and homogenous surfaces.
User-Centric Design
Process control takes on a whole new meaning with a touchscreen and integrated control panel. The Powershot S has a user-friendly interface with pre-installed programs that can be easily customized to fit specific needs.
Everything can be quickly accessed and operated safely in a process that is efficient and repeatable thanks to DyeMansion's user-centric designs and IIoT integrations.
Powerfuse S
The newly developed VaporFuse Surfacing (VFS) polishing system creates sealed, washable surfaces that challenge injection molding parts.
- No PFAS (Per- and polyfluorinated alkyl substances)
- Non CMR (carcinogenic, mutagenic and reprotoxic)
- Not vPvM (very persistent and very mobile)
- Compliant With FDA’s Food Contact Regulations
- Solvent Is Circulated In A Closed Loop
- Contact-Free Process Without Chemical Waste
Throw Out The Chemical PPE
The VaporFuse Eco Fluid Solvent is a non-CMR and is allowed by the FDA for the processing of plastics with food contact. The solvent is circulated in a closed-loop and collected automatically by the Powerfuse system. This allows for a long-term, chemical-free, contact-free process eliminating the need for chemical-hazard protective equipment.
Strengthens Parts
VaporFuse Surfacing (VFS) creates injection molding-like surfaces on sealed and washable items. Surface roughness is kept to a minimum. While under vacuum, the entire process chamber is filled with vapor. This ensures that complicated geometries and interior surfaces are processed consistently. VFS works with all common plastics, but especially flexible polymers like TPU, for which mechanical methods are ineffective.
Industry 4.0 Compatible
The Powerfuse is ready for Industry 4.0. The system has fully automatic loading, OPC-UA server communication, and batch tracking capabilities. Remote access ensures efficient servicing. All common resources have validated and carefully built programs that are ready to use. Furthermore, all process parameters can be customized for different materials. This allows for greater flexibility and easy connection with existing manufacturing processes like the DyeMansion Print-to-Product workflow.
Internal surfaces can also be smoothed with Powerfuse S, which reduces surface roughness by over 80%. Water and airflow are improved as a result of the sealed surfaces.
VaporFuse Surfacing improves spray painting efficiency by eliminating the need for priming and saving time and material.
Even the thinnest of walls can now be sealed. The Powerfuse S is capable of making 0.45 mm walls airtight. Enabling new designs recently impossible and reducing the amount of material needed.
VaporFuse Surfacing significantly lowers friction due to the smooth sealed surfaces of the treated pieces with no chafing.
VaporFuse Surfacing improves the stability of a part compared to identical models that have not been processed by the Powerfuse S.
VaporFuse protects parts against bacteria grown compared to untreated parts. Bacteria growth is fast on an untreated part, while the VFS treated part showed no sign of bacteria growth after 40 hours. Surfaces are also easier to wipe and disinfect.
The surface that has been treated with VaporFuse Surfacing leaves no residue behind and is considerably easier to clean. The VaporFuse Eco Fluid is approved by the FDA’s food contact regulations.
The surface treated with VaporFuse Surfacing sealed the surfaces making it easier to clean and resistant to chemicals like oil remover without leaving behind any residue.
DM60
The Leading Coloring Solution For Industrial Additive Manufacturing
Discover the world’s largest color database for 3D-printed parts and highly reproducible dyeing solutions. DyeMansion technology enables practically limitless colorized 3D printed raw parts that are ready for market.
- Industrial, traceable & automated process
- DM60 & Add-On Solutions Certified Hardware
- Largest Color Variety On The Market
- Special Solutions For Industries Like Automotive & Neon X Colors
- Certified & Proven Colors For High-End Manufacturing
Limitless Color Choice
DyeMansion's groundbreaking DeepDye Coloring (DDC) technology provides a limitless range of color options. DM60 users gain access to the world's largest color database with over 170 RAL and standardized colors with no additional development or waiting times. Users also gain access to color matching services which creates unique tones from corporate colors, seasonal trends, to specific skin tones.
Unmatched Repeatability
Dyeing 3D printed plastics used to be a labor-intensive process that was hard to replicate with any consistency. DyeMansion changed all that with their global supply of precise color formulations that produce the same exact color every cycle.
Each color cartridge is fabricated with an RFID chip that sends all quality management processes and parameters to the DM60 automatically. This allows for a simpler industrial process with enhanced quality standards and repeatability.
ISO Certified Colors
Biocompatible eyewear, medical orthoses, and light and heat resistant automotive interior industries can benefit from DyeMansion's ISO-certified colors. The expanded X Colors line is the answer to industry-specific needs with custom solutions for every need.