Formlabs
Fuse X1
The Fuse X1 is Formlabs’ large-format industrial SLS 3D printer built for production manufacturing, service bureaus, and product development teams. With a 330 x 330 x 565 mm build volume and a maximum part length of 713 mm, you can print full-size large parts without sectioning them. The 61.5-liter build volume, combined with 30%+ packing density, delivers up to three times the throughput of competing industrial SLS systems at up to 50% lower cost per part, all in half the floor space of legacy industrial printers. Available to order now.
Industrial Applications
The Formlabs Fuse X1 makes high-volume SLS production fast, cost-effective, and accessible. AI-powered Print Intelligence uses computer vision to monitor every layer with real-time thermal imaging, detecting anomalies before they become failed builds. Adaptive Thermal Control and Open Material Mode give your team the control and flexibility to run production-grade parts at scale. The Fuse X1 installs in roughly one hour, fits through a standard doorway, runs on single-phase power, and requires no specialized HVAC, making it deployable in engineering environments without facility modifications.
Large Prototypes
Print large, full-size prototypes in a single build without sectioning. The Fuse X1’s 565 mm build height and maximum part length of 713 mm means your team can validate true-to-size designs faster and move from concept to physical part in under 24 hours.
High-Volume End-Use Parts
The Fuse X1 is built for production runs that would be uneconomical with traditional manufacturing. With 30%+ packing density and a throughput of 0.330 kg/hr, it produces consistent, production-quality Nylon 12 parts at a cost per part that competes with injection molding for tens of thousands of units.
Service Bureau and Fleet Production
Trusted by early-access customers including Tesla, Radio Flyer, and Autotiv Manufacturing, which projects a return on investment five times faster than comparable SLS systems. The Fuse X1 is built for teams running continuous production. Use the Formlabs API to integrate directly with your Manufacturing Execution System for a streamlined automated workflow.
Compare Fuse Series Printers
The Fuse X1 Ecosystem
The Fuse X1 doesn’t work alone. Three machines work together to take parts from powder bed to finished surface with minimal manual handling.
Fuse X1
Large-format industrial SLS printer with a 61.5L build volume, 120W fiber laser, and AI-powered Print Intelligence. Produces production-quality parts in under 24 hours at 50% lower cost than legacy industrial SLS systems.
Fuse Sift X1
High-capacity powder recovery station with an integrated glovebox and compressed air breakout. Holds 3 to 5 full builds of used powder without crowding your workspace. Keeps production running without bottlenecks between jobs.
Fuse Blast
Fully automated cleaning and polishing system that delivers consumer-ready parts in 15 minutes. An in-line ionizer prevents dust from re-settling and the polishing system produces a smooth, semi-gloss, dye-ready surface finish.
Print to Finished Part in Five Steps
The Fuse X1 ecosystem is built to keep production moving. Install in an hour, start a print in five minutes, and move parts from build chamber to finished surface with minimal manual handling.
Prepare
Set up parts in PreForm and organize jobs across builds, materials, and printers in a single project file.
Quick-connect build chambers, automated powder loading, no optics cleaning. Hit print and walk away.
Unpack
Move the build chamber into the Fuse Sift X1 for fast, clean, contained powder breakout.
Clean and Polish
Automated cleaning and polishing in the Fuse Blast delivers consumer-ready parts in 15 minutes.
Refresh Powder
Load used and new powder into the Mix Kit and refresh material for the next build.
Why Choose Nylon 12 Powder
With high tensile strength and environmental stability, Nylon 12 Powder is suitable for creating complex assemblies and durable parts with minimal water absorption.
